Laboratory of prototype production

LPKF ProtoLaser S4 with accessories

Laser unit for direct processing of copper on PCB

The laser is controlled by PC software, working with Extended Gerber 274-X, Excellon, HPGL, ODB
The laser unit is controlled by a PC software
Operating area is 22.9 cm x 30.5 cm x 1.0 cm
Laser beam diameter up to 0.023 mm
Ablation rate of 0.018 mm copper layer is 650 mm / s
The smallest possible PCB thickness is 0.075 mm on a 0.018 mm Cu substrate
The minimum insulating gap is 0.025 mm on 0.018 mm Cu substrate
The camera is part of the cutting head
Optical recognition of reference points on PCB
Vacuum table
Suction for a vacuum table
Vapour extraction during machining
Compressed air source
Particle filter
Air dryer

Plating line for making PCB holes on PCB

A plating line for making plated holes on PCB using the electrochemical approach
Tanks for the plating process
Plating line allows cleaning of holes, PCB activation, plating of holes, tinning of resulting PCBs
Metal coating tolerance up to 0.002 mm
The size of the processed material (including the surrounding area) is 22 cm x 30 cm
The plating line is controlled by computer software that takes care of the progress of the process and provides a guide (instructions) for the operation of the line

CNC cutter for drilling and mechanical machining of printed circuit boards

The milling cutter mills/cuts edges, bores holes, mechanically mills motifs into copper on the PCB. It can work with metals such as aluminum alloys and brass
The cutter is controlled by PC software, working with Extended Gerber 274-X, Excellon, HPGL, ODB
Number of computer-controlled axes is 3 - at least in 2.5D machining mode
Machinable dimensions are 22.9 cm x 30.5 cm with height 2.2 cm
Resolution in position 0.0005 mm with repeatability 0.001 mm
X / Y feed rate 15 cm / s
Machining head speed at least 60000 rpm, controlled by software
Collet size 3.175 mm (1/8 ")
Ability to drill min. 120 holes per minute (without counting feed)
Automatic tool change, with a stack of at least 15 tools
Measuring camera part of the cutting head
Automatically adjust the width of the milled line (V-cutter depth setting)
Optical recognition of reference points on PCB
A unit for applying a solder paste
Closed system with minimal dustiness (covered machining area)
Vacuum table
Dust extraction
Pressure air source for dust extraction during machining
Particle filter
Air Dryer
Laminating press for lamination of multilayer printed circuit boards